The main draw of using a gravimetric blender in your production process revolves around how accurate measurements it produces with each use. You can save a lot of time and money, thanks in large part to this accuracy. Gravimetric blenders are complex and intricate machines with many different components working together to ensure it works correctly. These machines run for hours on end and often find themselves integral parts of the production process. For each blender to do its job well and perform a perfect blending of materials each time, you want to have an established maintenance routine in place. Regular maintenance will help keep your gravimetric blenders working as intended.
What Are Some Common Signs of Trouble?
Regular monitoring of the levels of material being used in relation to the inventory levels that come up on the blender control displays can help indicate the first signs of trouble. With gravimetric blenders, the ratio of materials utilized during the process remains constant to keep everything in balance. If calibration issues start to happen, then if left unaddressed, the product quality stands to suffer. Unfortunately, if you aren’t closely monitoring these levels, a discrepancy won’t be noticed until long after the final product has shipped out. Checking these levels and recalibrating loading cells can help keep your blenders working perfectly.
The accuracy of gravimetric blenders remains the calling card of these machines. Their pinpoint accuracy has helped revolutionize the production process for injection molding across the board. So when these blenders operate with target tolerances ranging from the default .005% to as low as .002%, the slightest discrepancy will throw these intricate processes off course. Consistently checking these precise specifications will help you ensure the continued accuracy of your blending and subsequent injection molding.
Keeping the Plastics Processing Line Moving
Plastic processing has become an incredibly precise and integral part of the manufacturing system around the world. Taking the time to ensure that every aspect of your production line remains in prime working order will help maintain your overall efficiency. With your gravimetric blenders, routinely checking the loading cells and the machine’s precision accuracy will help ensure the ongoing quality of your products.
Plastrac is one of the leading names in disc-based gravimetric and volumetric blending equipment in the manufacturing industry. If you have any questions about keeping your gravimetric blender in good working order or want to upgrade your equipment, contact our team today!